120PPM
Production Capacity
99.5%
Product Yield（≥）
93%
Utilization Rate (≥)
Introduction
The entire production line is primarily used for the assembly and manufacturing of 60150 aluminum cylindrical battery cells. It includes more than ten types of equipment, such as kneading machines, positive electrode adhesive bonding, pre-welding for shell insertion, full welding of positive electrode columns, current collector welding, cover plate shell welding, primary helium inspection. This line can also be used for the assembly and manufacturing of other similar products. It relies on the MES systems to achieve intelligent, data-driven, and information-based production.
Highlights
- The high-speed logistics system combines flexible conveyor lines with cup holders to transport battery cells through key equipment processes, along with high-speed cam and turret mechanisms to ensure rapid and stable production.
- An intelligent production information recording system for the entire production line, which can read records at high speed and interact with the MES system, fully recording the entire lifecycle of product manufacturing, and ensuring comprehensive data traceability;
- The key workstations adopt laser lateral welding technology, combined with a scientific dust removal system, to reduce the risk of foreign objects contaminating the product during the welding process, improve product yield, and maintain high production quality;
- An advanced injection mechanism shortens injection time, ensures injection accuracy, improves production efficiency, and reduces product manufacturing cycle;
- The entire dust removal system is designed based on scientific calculation to improve its utilization and effectiveness. This system manages the entire production process, ensuring product quality and increasing yield.
60150 Large Cylinderical Aluminum Standard Station Description
The equipment is designed to realize kneading and wrapping the cathode and anode terminals of the wound battery cell with tape. Its main functions include full tray loading from the previous station, barcode scanning, robotic arm gripping for battery cells, flattening and kneading both ends, wrapping the cathode terminal with tape, measuring the kneaded size, inspecting the presence of tape, measuring the exposed tape length, short-circuit testing, rejecting defective products, and transferring the good cells to the high-speed chain clamp with the robotic arm. etc.
The whole equipment automatically binds and saves cell information and measurement information, supports communication with the MES system, and provides open interfaces and programs.
| Single-line equipment capacity | ≥120PPM |
The equipment facilitates welding and inspection of the cathode and anode current collectors of the battery cell. Its main functions include cell feeding, barcode scanning, polarity inspection, cathode current collector feeding, cathode current collector welding, post-weld inspection, anode current collector feeding, anode current collector welding, post-weld inspection, HI-POT testing, L-shaped bending, rejecting defective products, and unloading good ones.
The whole equipment automatically binds and saves cell information and measurement information, supports communication with the MES system, and provides open interfaces and programs.
| Single-line equipment capacity | ≥120PPM |
This equipment is designed for non-destructive insertion of the battery core into the aluminum shell within a specified pressure range. Its main functions include cell loading, barcode scanning, aluminum shell tray incoming, unstacking, dust removal, diameter inspection, insertion, rejection of defective products, and good products unloading. etc.,
The whole equipment automatically binds and saves cell information and measurement information, supports communication with the MES system, and provides open interfaces and programs.
| Single-line equipment capacity | ≥120PPM |
This equipment performs welding of the cathode to the aluminum shell bottom and pre-welding of the anode.
Its main functions include cell loading, barcode scanning, loading into the turntable, cathode welding, welding inspection, flipping, aligning the anode cap, Z-shaped bending, cap pre-welding, short-circuit testing, rejecting defective products, and unloading good ones, etc.;
The whole equipment automatically binds and saves cell information and measurement information, supports communication with the MES system, and provides open interfaces and programs.
| Single-line equipment capacity | ≥120PPM |
The equipment is designed for welding of the anode electrode to the top of the cell aluminum shell. Its main functions include cell loading, barcode scanning, loading into the screw pitch-changing mechanism, height inspection, entry into the main star wheel, follow-up welding, post-weld rolling and dust removal, post-weld inspection, accepted product unloading, rejection of defective products, HI-POT testing, good product tray loading, etc.;
The whole equipment automatically binds and saves cell information and measurement information, supports communication with the MES system, and provides open interfaces and programs.
| Single-line equipment capacity | ≥120PPM |
The equipment is designed for leakage detection of the battery cell after welding. Its main functions include cell loading, barcode scanning, tray loading, helium inspection, output after inspection, re-inspection, accepted product tray unloading, rejection of defective products, etc.;
The whole equipment automatically binds and saves cell information and measurement information, supports communication with the MES system, and provides open interfaces and programs.
| Single-line equipment capacity | ≥120PPM |
The equipment is designed for sealing nail welding. Its main functions include cell loading, barcode scanning, unstacking, electrolyte filling port wiping, plasma cleaning, sealing nail feeding, CCD inspection of sealing nails, pre-welding and full welding of sealing nails, post-weld inspection, rejection of defective products, etc.;
The whole equipment automatically binds and saves cell information and measurement information, supports communication with the MES system, and provides open interfaces and programs.
| Single-line equipment capacity | ≥120PPM |
Parameters
equipment Capacity
120PPM
Product Qualification Rate
≥98%
Product Excellence Rate
≥99.5%
Utilization Rate
≥93%
Overall Size
60000mmx9000mmx2800mm
Get a solution now
We will tailor an exclusive project plan for you by assessing your business needs, reviewing the current project status, and analyzing your competitors in the industry.
"*" indicates required fields